Welding machine



Nov. 15, 1938.

c :l H. QUACKENBUSH:

WLDL'NG MAcHlNE Filed Feb,..`14, 1935 @Sheets-Sheet l.E

Now-15,1938. l c. H. QuAcKENBusH 2,137,181.

' WELDING MACHINE Filed Feb'. i4, 1935 9 sums-sheet 2 EQ2. H

by 7i QWZM ls ttorney. i

Nm'. 15, 1938. H. QUAcKENBusH `WELDING; MAGHlNE Filed Feb. 14, 1955 9 Sheets-Sheet 3 v Invento Cleveland HQUackenbush, A

. Ek n, f f l A His Attoney.

Nov. 15, 1938.

c. H. QUACKENBUSH WELDING MACHINE i Filed Feb. 14, 1955 9 Sheets-Sheet 4.

u. w w 0- I. Ip .A w m w VW f oc e. a z tu n hQour 6 H. e .O VHGot t nd :u In Ho a S an. d ww i 'Il MM/ Nov. 1.5, 1938-. l cLAH. AQLmcKx-:NBus-:17| 2,137,18`l

WELDING MACHINE Filed Feb. r4, 19:55 9 sheets-sheet 5 IhVehtoTf Cleveland H. Quackenbush,

Vby E.

Nov. 15, 1 938. c. H.. QUACKENBUSH, w 2,137,181

WELDING MAQHINE Filed Feb'. 14, 1935 Clvelahcl HLQuackehbUsh, l by jsp His Attorney.

Nov. 15, 1938. c. H. QuAc:| 1-:1\11511JSH WELDING MAGHlNE Fi1ed Feb. 14, 1935 9 Sheets-Sheet '7 Inventor: Cleveland H. Quackenbush,

b #wf/X58 vy, His ttorney.'

c. H. QUACKENBUSH 2,137,181

WELDING MACHINE Nov. 15, 1938;

Filed Feb. 14, 1935 9 Sheets-Sheet 8 y .fia

ffl!

Inventor: Cievelahd H, Quackehbush,

Y HiSA/ttorn ey'.

Nov. 15, 1938.- c. H. QUACKENBUSH 2,137,131

WELDING MAcHlNE Filed Feb. 14, 1935 9 Sheets-Sheet 9 faz# Le lhyehtor: Cleveland HQUackenbush,

His l ttorney.

Patented Nov.' 1s, 193s i 2,137,181

UNITED STATES PATENTol-Fica WELDING MACHINE Cleveland H. Quackenbush, Glendale, Calif., as-

signor to General Electric Company, a. corpom ration of New York Application February 14, 1935, Serial No. 6,509

16 Claims. (Cl. 21S- 4) My invention relates to the welding of wires bined with the other jaws form a head of the together in end to end relation and more parmachine. There are twenty-four such heads on y ticularly to machines for automatically performa turret mounted on a horizontal axis which is ing this operation at a. high rate of speed. In the indexed intermittently. The heads are operated manufacture of incandescent lamps, radio tubes in pairs, each head of which carries the wire 5 and the like, wires of sections of different comthrough like operations and is operated on in a position are customarily used so that the wire like manner. The lengths of wire fed into the Will function properly in the part of the article outer sets of jaws are each taken from a conin which it is located. Wires of thistype are tinuous Strand unWOund from s. SPOOl and are required to be straight and the welds therein transferred to the jaws of the turret head after 10 must be of good strength, not brittle and not having been cut therefrom. Separate spools of have excessive knots or iiash thereabout. wire are provided for each of the four wires fed The number and composition of sections of each into the outer jaws and the wire as drawn from Wire varies considerably although a three part the Sp00l Passes through a straightener, around a Wire of copper, a. special composite seal wire and feeding sheave through another straightener and 15 nickel is most generally used. In this instance then to the cutting knives. A roller is mounted the three-part wire is used, since the special seal adjacent the sheave which turns at a greater wire .is much higher in'cost than the other secperipheral speed than the sheave and therefore tions, making its use desired in the interests of keeps the Wire dra-Wn tightly thereabcut. A'

economy. 'I'hese wires are generally termed very positive feed is provided since the sheave 20 leading-in wires. is turned to feed the wire and said wire cannot One object of my invention yis to provide a slit thereOn- The cutting knives ccmprise 0D- method of manipulating the various sections or pcsitely disposed V Slots end the Wire passes wires in manufacturing the leading-in wire which' through the aperture formed thereby to the jaws permits changing the length of the end sections 0f a transferring Ineens located therebeycnd- 25 as desired Without requiring adjustment of other The knives close on each other afterthe transparts ofthe machine to make it correspond therefer jaws have grippedthe wire and cut the wire with.A Another object of my invention is to procleanly Withcut leaving a burr- The transfer vide a method of making electrical contact to a mechanism carries the length 0f Wire into the 3o section of the leading-in wire, usually the middle turret laws 1n such a manner as te leave the 3o section in the case of a three part 1eadiogin end severed from the continuous strand facing wire. Difficulty is experienced in making the the middle jaw of the turret head. This feature contact as the special seal wire customarily used permits changing the length 0f Wire fed aS defor this part is coated with an insulating material Sired WithOilt chu-nging anything but the free which keeps the wire from oxidizing orotnerwise end 0f the wire which 1S not operated 0n in any 35 weathering before and during manufacture and Way and eliminates any necessity 0f adjusting the which is absorbed by the glass parts of the cutting and transfer mechanisms to compensate finished article. therefor.

Another object of my invention is to provide The Outer jaws Carrying the end Sections 01 o an automatic machine for making a wire of a the leading-n Wire are new swung away from 4o plurality of sections of such quality as to be suitthe middle J'aw thereby providing clearance for able for use as leading-in wires in electric lamps the mechanism feeding thereto. In this instance and the like. feeding sheaves and straighteners similar to those Another object of my invention is to provide a, used with the other wires are used but the wire turret type machine turning about a horizontal is fed into a tubular member which carries the 45 axis for making the sectional wire. Still another end thereof advanced beyond seid member by object of my invention is to provide mechanism said feeding motion between knives 0f scraping for giving a definite andadjustable pressure of mechanism located adjacent thereto. The contact between sections of wire being welded. scraping mechanism consists (if a Deir 0f C0- 5o In a general way, the operation of my machine acting knives which close on `each other until in 50 consists 1n feeding lengths 0f Wire representative Contact With the Sides 0f the Wire located thereof the end sections of the leading-in wire to be between at a point a very short distance from made into pairs of jaws a short distance apart the free end thereof. The knives are then pulled butin alignment with eachother. Between these off the end of the wire leaving small areas on pairs of jaws lies a third pair of jaws which comopposite sides thereof adjacent to the end scraped 55 clean. This operation is required as a coating, usually of borax, which keeps the wire from oxidiaing and which is not conductive, covers the wire so that it has to be removed before electrical contact can be made thereto. After being scraped the tubular member is carried toward the turret, placing the wire projecting therefrom into the center jaws of the turret head. The tubular member then moves sidewise across the face of a knife located adjacent to the wire causing it to cut the section thereof held by the head jaws from the remainder.

The welding operations are the next to be performed and occur in two parts. The first welding operation occurs as one end wire section is welded to the middle section and is produced after each section is connected to separate leads from a bank of charged condensers. Connection is made to the middle wire section through a pair of jaws which close on the end of the wire so as to engage the previously cleaned portions thereon. Connection to the end wire section is made through the jaws in which the wire is held since a portion thereof contacts through rotation of the turret with a stationary brush connected to said condenser. The weld is made as the outer jaws are swung toward the center pair and as the ends of the wire are brought in contact by this movement. The movement is brought about by mechanism pushing the outer jaws which bring the wires together with a specific pressure. The second welding operation consists in the welding of the other end wire section to the free end of the middle section and takes place as the ends of the wires are brought in contact. In this instance both pairs of outer jaws are connected to a 'charged bank of condensers through contact with stationary brushes and the free pair of outer jaws are swung by duplicate mechanism to that previously described. All sets of jaws of the turret head now open permitting the nished leading-in wire to fall out which completes the operation cycle of the machine.

Now in a specic way referring directly to the embodiment of my invention shown in the drawings, the drawings show only the mechanism associated directly with the manufacture of the wire and is essentially comprised of the wire feeding units, the turret and all mechanism operating in connection therewith. The remaining portions of the machine comprising supporting structure, turret indexing mechanism and operating mechanism, the latter operating members both longitudinally and radially, are not shown as they are well known in the machine art. The

mechanism herein described is located about the turret which is mounted on a horizontal axis on a table. The operating mechanism (not shown) lies` within a table belowthe turret and in a housing at one end of the turret on the upper surface of the table. Wherever possible ball bearings are used on turning shafts and other mechanism and reference will not be necessarily made to them unless they function in some particular manner.

Now referring directly to the drawings, Fig. 1 is a vertical section through the turret along the axis thereof showing also associated mechanisms mounted thereabout; Fig. 2 is an end view thereof with the positions of the heads of the turret and the other mechanisms indicated; Figs. 3 and 4 are schematic views showing progressively the operation steps loccurring to each of the paired heads of the turret; Figs. 5 and 6 are top and side views respectively of the Wire feeding mechanism,

supplying one end section of the leading-in wire to each of the paired heads; Fig. 7 is a side view of the wire tightening rolls thereof; Fig. 8 is a plan View of the wire transferring mechanism and a section through the wire cutting mechanism provided for each of the end sections of the leading-in wire; Figs. 9 and 10 are front and back views respectively of the wire cutting mechanism; Fig. 11 is a plan view partially in section of the transfer mechanism for an outer section of the leading-in wire with the section taken along lines il-II of Fig. 8; Fig. 12 is a perspective view of the wire locating means cooperating with the transfer mechanism; Fig. 13 is a perspective view of the middle and one outside pair of jaws of the turret head with the position of the other outside pair of jaws indicated; Fig. 14 is a perspective view of the jaw receding mechanism; Fig. 15 is a side view of the wire feeding mechanism supplying the wire for the center sections of both the leading-in wires made simultaneously; Fig. 16 is a section along lines IB-iS of Fig. 15; Fig. 17 is a perspective view of the transfer and cutting mechanism of each of said wires; Figs. 18 and 19 are bottom and front views respectively of the scraping mechanism of both of said wires; Figs. 20 and 21 are side and bottom views respectively of the contact making jaws of each of said wires; Fig. 22 is a section along line 22 of Fig. 20; Fig` 23 is a perspective view of a contact making brush for each of the outer turret jaws; Figs. 24 and 25 are side and top views of the outer turret jaw advancing mechanism; Fig. 26 is a side view of the opposite side of said mechanism; ,Fig 27 is a wiring diagram of the welding circuit for the machine; and Fig. 28 is a perspective view of the condenser charge and discharge switch.

In detail my machine as shown in Figs. 1 and 2 provides a turret mounted on a horizontal axis comprising basically of ring 30 which is attached to the flanged portion 3| of hollow shaft 32 and which supports at twenty-four equidistantly spaced points about the periphery thereof pairs of jaws 33. As shown,\the turret lies midway between standards 34 and 35 on upper surface of table 36 and is supported on bearing 31 in the end of housing 38 projecting from standard 35. Housing 39 extends from standard 34 to the cover plate 40 which is located over the opening in said turret. To either side of jaws 33 are located other pairs of jaws 4I and 42 which are mounted on rings 43 and 44 respectively clamped to the opposite faces of the turret by locking rings 45 and 45. Each set of three jaw pairs comprises a head of the machine which are indicated by Nos. l to 24 inclusive in Fig. 2 and in which the three separate sections of the leading-in wire manufactured in this instance are held. The mechanisms for feeding said wires into the jaws and for causing the welding are located about the turret at various positions through which the wires are progressively moved by intermittent indexing thereof.

When mechanisms are located some distance away from the table 36 the mechanisms are mounted on rods 41 to 54 inclusive which extend between spiders 55 and 56 on housings 39 and 33 respectively. The turret is turned through mechanism (not shown) operating through shaft 32 which indexes the turret in 30 steps so that the heads are advanced two positions at a time. In this way one head takes twelve positions about the turret in one rotation and the head adjacent to it takes twelve different positions adjacent thereto. To distinguish from each of these series l shown.

of heads, the said heads are referred to as the odd and even heads according to the number given them in Fig. 2. Although each series of heads are operated on in a like manner, the order of the operations is different .for each series as shown in Figs. 3 and 4, the former referring to the odd series and the latter to the even series.

At positions I, 2, 3 and 4, wires representative of the end sections of the leading-in wire are not alike since the wire manufactured and followed by this description has end sections of copper and nickel and is of different length. 'I'he copper wire is fed in at positions and 4 and the nickel wire which is somewhat shorter, is fed in at positions 2 and 3. Similar feeding mechanism is provided for both the nickel and copper wires, the nickel wire feeding mechanism is located on standard 51 whereas the copper wire feeding mechanism is located on standard 58. The latter mechanism is a duplication of the former except that its two wire feeding sections are separated some distance so it feeds impositions I and 4.

The nickel wire is supplied on two spools (not shown) and passes therefrom to guide wheels which direct it to a wire straightener also not On leaving the straightener it passes into thel feeding mechanism shown in Figs. 5, 6 and 7. Here ,the nickel wires are indicated as 60 and 60' and pass into the peripheral groove in sheaves 6| and 6I' respectively. The sheaves.

are each keyed to sleeve 62 which is mounted on hub 63 in turn mounted on shaft 64. The shaft lies within standard 51 and is turned intermittently by mechanism (not shown) engaging the lower end thereof which comprises mechanism with adjustable leverage so the desired amount 'of turning takes place. Bearing 65 is interposed between standard 51 and shaft 64. To prevent over-running, -a brake is employed comprising the pivotally connected shoes 66 and 61 having facings 88 which engage drum 69 extending from sheave 6I'. The free end of shoe 66 engages the ball point 10 in housing 1| whereas the free end of shoe 61 engages slug 12 in a passage in the housing which is backed by spring 13 and screw 14. Sleeve 15 screws into the housing and forces washer 16 against the screw 14 preventing it from turning. The housing is supported through an arm (not shown) which engages the post 11 (Fig. 1) extending from the bracket 18 clamped to standard 51. 'Ihe wires while on the sheaves are conned within grooves of guide rings 19 and 19 which are mounted on rods 80 extending from guard 8|. Before the wires leave the periphery of the sheaves, they pass below rolls 82 and 82 on opposite ends of jack shaft 83 which is mounted in bearings 84 and 85 in bracket 86. The rolls engage the wire through removable rims 81 which are clamped thereto by the flanged nuts 88. As shown in Fig. 7, bracket 86 is supported by ball bearing 89 on post 11 and by pin 90 which yengages block 9| in horizontal ways in bracket 92. The ball bearing is of the self-aligning type and permits the bracket to tilt so that the rolls 82 and 82 engage the wires with equal pressure. Bracket 92 is mounted on post 93 extending from bracket 18 (Fig. 1) and supports mechanism for forcing the roller into engagement with the wire comprising the stud 94 of block 9|, spring 95 and screw 96 which are located inaI passage in said bracket 92. eling at a slightly higher peripheral speed than the sheaves thereby .causing the Wire to be drawn tightly about the sheaves and to be advanced very positively therewith. The rolls are driven The rolls are driven members trav-V through gear 91 on jack shaft 83 which meshes particular instance have a peripheral ratio with the sheaves of 4 to 1 whereas the ratio of the gears is 4.1016 to 1. Guard 8| covers gear 98 and is supported by arm of bracket 92 and another arm I0| partially shown engaging post 11. 'I'he rolls may be pulled back from the wire so as to facilitate threading the machine by similar mechanism mounted adjacent each roll comprising lever |02 pivotally on arm |03 and turned by pin |04. The levers |02 engage the end of the jack shaft 83 and are moved as pin |05 on which pin |04 is eccentrically mounted is turned through thumb nut I 06. Arms |03 are mounted on post -11. Each of the nickel wires passing from the sheaves passes through tube |01. between rollers |08, |09, and |I0 which` takes out the curvature produced in feeding and passes into the tube I I I. Both tubes I01Iand are mounted on bracket 92 and the former is cut away at |I2 to give clearance to the incoming wire crossing at this point. Rollers |08 and |09 are mounted on screws I I3 and ||4 in bracket 92 whereas roller I| 0 is mounted on screw II5 in slide I|6 located in ways in said bracket. The position of roller |I0 is adjusted by turning the barrel II1 of the micrometer ||8 held by bracket 92 which causes the plunger I|9 lying against the slide to move it in or out.

Both nickel and copper pairs of wires are advanced by their feeding mechanisms through separate cutting mechanisms and transferring mechanisms shown in Fig. 8. These mechanisms are mounted on rods 41 and 48 (Fig. 2) just beyond the turret head into which the wire is to be placed and advance the free end of the wire away from the pair of jaws into which it is to be located. In this way the loose end extends away from the other mechanism and can be of any length desired. The wire passes from the end of tube I, through the guide tube |20, the notches of' die member |2I, the notches of die member I 22 to the jaws of the transfer mechanism therebeyond. The cutting mechanism is shown in Figs. 8, 9, and and comprises a ring-shaped die member |2I having notches across the inner edge and a circular shaped die member |22 having notches across the outer edge. As the wire is fed beyond the cutting edges of the die members, the particular notches of each through which the wire passes are aligned. The notches are V in shape with a radius at the base thereof preferably slightly less than that of the wire which causes the cut to occur at right angles thereto and not to leave a burr. These features are essential to prevent uneven welds and excessive flash or loose metal about the weld. Die member I 22 is mounted on hub |23 which rides on ball bearing |24 on a concentric part |25 of shaft |26 and the shaft |26 is mounted on ball bearings |21 and |28 in carriage |29. The carriage lies in an aperture in block |30 which is attached to bracket |3| extending from rod 41 by the bolt |32 of said bracket which screws into block |33 located in an aperture in block |30. Die member |2| is mounted on plate |34 which is fastened by screws (not rotation of shaft |26 causes the assembly comprising hub |35 and plate |34 to move radially since it is prevented from turning by the pin |38 mounted in carriage |29 which engages ways in said plate through block |39. A thrust washer |40 lies between the plate |34 and the carriage |29. A block |4| on the other end of pin |38 engages an aperture in block |30 keeping the carriage from turning. Rotation of die member |2| is prevented by lever |42 which is mounted on pin |43 in plate |34 and engages one of a series of notches |44 eut in the outer periphery of the die member. Die member |22 is prevented from turning by lever |45 which is mounted on pin |46 in thrust washer |40 and engages the notches in the outer periphery thereof through dog |41. Spring |48 extends between ends of the levers |42 and |45 and keeps them in contact with the die members. Hub |23 which supports die memebr |22 is retained by screws |49 and |50 only partially shown which extend from carriage |29 through thrust washer |40 and large holes in plate |34 and hub |35 giving the proper clearance. Shaft |26 is turned by gear segment |5| which engages gear segment |52 thereon and is operated about pin |53 by rod |54. 'I'he rod is actuated at the proper time intervals indirectly by suitable cam operated mechanism (not shown). Pin |53 is attached to block |30 by bracket |55. Should the particular notches being used become dull, other notches in the die members may be advanced into position by turning s aid die members after pulling levers |42 and |45 from engagement therewith. The position of the die members can be adjusted so the end of the wire being cut will fall in the desired location after it has been transferred by movement of carriage |29 in block |30. The adjustment is brought about by turning collar |56which is screwed on threads of the carriage and is held against the face of block |30 by band |51 which engages grooves in each. The wire 60 once having been severed would be apt to move out of proper alignment with die member |2| except for finger |58 (Figs. 8 and 9) which holds the Awire therein. The finger engages the v'ire through a shoe |59 pivotally mounted therein and is forced thereagainst by the spring |60 located between it and hub |35. The finger is fastened to block |30 by flat spring |6| and, like block |62 which supports the guide tube |20 and an end of tube is free to move as required in cutaway portions of the carriage |29 and thrust washer |40. A flexible portion of tube (not shown) gives it freedom of movement.

Each wire transfer mechanism, as shown in Figs. 8 and 11l consists of a pair of jaws |65 and |66 which engage the wire and transfer it to an outer set of jaws of the turret head, in the instance shown jaw 42. The mechanism is so located with respect to the jaws that the end of the wire just severed is placed adjacent the center turret jaws 33. The transfer jaws engage the wire through blocks |61 and |68 mounted thereon, one of which has teeth |69 along either edge which form a V and which enter into cutaway portions |10 of the other. The jaws are pivotally attached to carriage |1| by pins |12 and are closed by levers |13 and |14 which are attached thereto through pins |15 and which are operated by engagement with an offset pin |16 in shaft |11. The levers are supported on pins |18 and |19 extending between a bracket |80 attached to an end of the carriage |1| and plate |8|. The closing movement occurs as shaft |11 is turned by arm |82 which is actuated by spring |83 through pin |84 and block |85 thereon. The spring |83 is located about pin |86 of block |85 which slides in bracket |81. The wire 60 lies in the opening of a V-shaped guard |88 mounted on plate |8|. After the wire has been gripped and severed, the transfer jaw assembly is moved so said wire is carried between the open pair of turret jaws 42 to a position governed by the mechanism shown located adjacent to the jaws. The transferring movement results from longitudinal motion of rod |89 which engages the bracket |90 fastened to carriage |1| and is operated by mechanism (not shown). The carriage |1| is supported by the arm |9| extending from rod 41 through arm |92 which is pivotally attached to bracket |90 by screw |93 and to arm |92 by screw |94 and through yoke |95 which is pivotally attached to the carriage by screw |96 and to arm |92 by screws |91 and |98. The connecting portion of yoke |95 is apertured so as to pass around the carriage and not to interfere with its movement. 'After the wire 60 has been gripped by the turret jaws, the jaws of the transfer mechanism are opened by engagement of arm |99 with the roller 200 of arm |82. Arm |99 is Aturned about pin 20| in a section of arm |9| by arm 202 which is clamped onto a hub portion of arm |99 and which is actuated by mechanism (not shown) through rod 203. The transfer mechanism is returned to its former position by a reverse movement of the mechanism previously described.

In order that the wire 60 be placed in the turret jaws so it will line up. with the wires held by the other jaws, the mechanism shown in Figs. 8, 9, l0, and 12 is used in cooperation with the transfer mechanism to govern the position said wire takes on being transferred. This mechanism consists of cam 204 and finger 205 which take positions on either side of the turret jaw into which the wire is fed. Cam 204 is essentially a safety measure for moving the jaws to their correct position adjacent to the center jaws as the turret indexes them into this position should they be located too far to the outside. The cam is mounted on the U-shaped bracket 206 which is clamped to arm 201. The finger 205 engages the end of the wire 60 protruding beyond the inner edge of the jaws as it is transferred therelnto and limits the extent the wire passes into the jaws. The finger 205 is mounted on shaft 208 in arm 201 and after the turret jaws have closed on the wire, the said finger 205 is drawn away therefrom so as not to interfere therewith as the turret jaws move away. Movement of finger 205 is produced by turning of shaft 208 by arm 209 which is operated through rod 2|0 from mechanism' (not shown). The arm 201 is pivotally attached to pin 2|| in bracket 2|2 extending from block |30 and is turned about said pin to change the position of the finger by adjustment of screw 2|3. Screw 2|3 is threaded into bracket 2|4 which is attached to block |30 and has an aperture therein in which a spring 2| 5 is located. The spring pulls arm 201 against screw 2|3 and extends between an aperture in arm 201 and a cap 216 over the aperture in bracket 2|4.

The turret heads each comprise two outside pairs of jaws 4| and 42 similarly constructed and a middle pair of jaws 33 dissimilar to the others. The middle pair of jaws 33 is shown in Fig. 13 with a one outside pair of jaws 4| shown in full and the other pair of jaws 42 indicated. For clearness the pairs are separated farther than they actually are on the turret. 'I'he middle pair of jaws comprises a stationary jaw 220 and a movable jaw 22| having metal wear-resisting bodies 222 and 223 respectively, preferably of a cemented tungsten carbide alloy such as Carboloy for engaging the wire. Body 222 is preferably grooved slightly so the wire is more firmly held and is clamped to the jaw by yoke 224. The yoke is drawn tight by the wedge 225 located between the pin 226 connecting the legs of the yoke and the jaw 228. Body 223 is located in an aperture in jaw 22| in which it is held by a wedge (not shown). The movable jaw 22| is mounted on the stationary jaw 220 through a strip 221 of metal spring and jaw 220 is-clamped to the bracket 228 extending from standard 229. The flexibility of strip 221 allows jaw 22| to twist slightly so that proper engagement with the wire occurs at al1 times. Bracket 228 is held by a stud 230 thereof which extends into an aperture in the standard and is insulated therefrom by sleeve 23|. Operation of jaw 22| is effected through a toggle mechanism comprising lever 232 pivotally mounted on pin 233 in bracket 234 and link 235 pivotally connected to said jaw and lever by pins 236 and 231 respectively. The lever232 is actuated by leverA 238 which turns about pin 239 in the extending arms 234 of bracket 234- and engages the rounded end of lever 232. The jaws are closed by spring 240 which extends between pins in bracket 234 and lever 238 and are opened by push rod 24| which moves longitudinally in standard 229 and strikes the end of. lever 238. The push rod 24|, as shown in Figs. 1 and 13, corresponds to two others, 242 and 243, which operate the outer turret jaws of the preceding head and lie in apertures in turret 30, standard 229 and guide rod 244. The guide rod 244 is an insulating member insulating the push rods from bracket 234 and is made preferably of` Bakelite. The bracket 234 is mounted on bracket 228 and standardI 229 is mounted on turret 30. Since the push rods do not touch the jaw operating mechanism except when opening the jaws, said jaws are completely insulated from the rest of the machine during the welding operation which takes place while the wire is securely gripped by the jaws. i

Control of the jaw opening, as shown in Fig. 1, lies in a series of twenty-four blocks 245 located on the inner stationary disc 246 at positions taken by push rods 24|, 242, and 243 at each rest position of the heads. The blocks are apertured for the inner ends 241 (Fig. v13) of the rods which are larger in section and ride in transverse channels 248 therein. Each of the blocks is mounted on a rod 249 slidably mounted in the disc and extending radially inward toward the center of the turret and has a tongue engaging bracket 250 which prevents them from turnying. During the rest period between indexing movements ofthe turret, the blocks are moved radially outward from the disc center. At positions at which the jaws are to remain closed, an aperture 25| (Fig. 13) permits the head of the rod controlling that particular jaw to remain stationary, but at positions it is intended to open the jaws, the -head of block 245 is solid and the push rod is moved by the operation of the said block. In this way each pair of jaws on the turret is opened and closed at each position as desired since the enlarged ends of the push rods pass from block to block as the turret indexes.v The inner disc 246 is mounted on the tube 252 running through housing 38 and extending Afrom Vportion 249 thereof. The lever 253 is turned by longitudinal movement of collar 254 which is mounted on tube 256 and engages the roller 255 on a pin in the end of said lever. lThe tube runs through the housing 38 and is operated during the rest period of the turret by mechanism (not shown). Additional support is furnished for thev inner end of tube 256 by the stud 251 located in a bushing therein which is fastened to a cover 258 attached to the inner disc 2,46 and which turns in ball bearing 259 in cover plate 40.

The outer turret jaws each comprise a stationary jaw 260 and a movable jaw 26| each having inserts 262 and 263 respectively which preferably are made of Carboloy The inserts are retained by screws (not shown) passing through apertures in the jaws and screwing into the backs of said inserts. Jaw 26| is mounted through a strip 264 of metal spring to jaw 260 which is mounted on shaft 265 pivotally supported by bracket 266. Jaw 260 is attached to the shaft by being clamped between block 261 and gear segment 268 which are drawn together by screws extending therebetween. Bracket 266 supports the entire side jaw assembly and is mounted on either ring 43 or 44 (Fig. 1) through bolt 269. The brackets are insulated from the rings by a strip of insulating material 210 therebetween and by an insulating washer 21| on the bolt. Each of the brackets 266 is accurately attached during assembly of the machine to the rings 43 and 44 at positions in which the jaws are located at twenty-four equidistantly placed positions thereabout and adjustment of all outerl jaws with reference to the position of the middle jaws is made through movement of said rings. The rings are clamped onto the face of the turret by rings 45 and 46 which are screwed on threads in the turret 30 and engage vrings 43 and 44 through washers 213 therebetween. Rings 44 and 45 are turned through the internal gear 214 attached thereto which is engaged by gear 215 on spindle 216. The spindle is provided with a hexagon head for easy engagement with a wrench and carries a rod 211 riding on spring 218 in anaperture therein which pulls. gear 215 from engagement with the internal gear when said gear is not in use. g

The outer tur/ret jaw operatingmechanism comprises lever 219 which pivots on its boss 280 located within an aperture in the bracket 28| extending from jaw 260 and connects to jaws 26| through link 282. The link 282 is attached to a cylindrical block 283 in lever 219 and a simllarblock 284 in jaw 26|. The jaws are closed by a spring 285 extending between a pin in jaw 260 and lever 219 and are opened by the push rod 242 striking the lever through movement of said rod produced as already described. The particular push rod 242 operating this jaw is not shown but Vis held in the supporting standard 229 of the middle jaw following. So the jaws will remain in any position taken about pin 265 a friction production means operating from gear segment 268 4is used. This means consists of a gear 286 which engages said segment and which is located between the friction producing bre washers 281 vand 288. The washers are pressed against the sides of the gear by spring 289 which located against washer 288. The gear 286, the

cup 292 and the friction washers 281 and 288 are loosely mounted on screw 290 and slide thereon as required to produce the necessary engagement between parts. Arm 29| is pivotally mounted on the pin 293 extending between arms of yoke 294 which is in turn attached to bracket "266 through bracket 235 which is clamped about a boss extending from said yoke. Gear 286 is made to engage gear segment 268 by arm 23| and the friction washers 281 and 288 which are turned to cause the engagement by levei` 286. rThe lever 296 is located on pin 283 between the friction producing washers which lie between the arm 29| and washer 232 and are caused to move with the lever by the inward pressure of the legs of the yoke which draws them tightly together. Lever 286 is operated by a spring 298 located in an aperture in the boss of the yoke which is closed olf by screw 299, and into which an end of the lever protrudes through another aperture in said boss. So the longer wires will not be bent or swing into the mechanism about the turret, a pair of fingers 298 (Fig. 1) which are adjustably supported in arm 299 are used. Arm 299 extends from bracket 295.

Now taking up the operation of the machine at positions and 3 at which the odd and even heads respectively of the turret lie on being indexed from the first four positions previously described. In these positions two mechanisms, each located adjacent opposite faces of said turret, engage the outer turret jaws and swing them outward to a position clear of the middle jaws. Each mechanism, as shown in Fig. 14, comprises an arm 300 having fingers 30| and 302 extending therefrom which lie over the middle pairs of jaws as the turret is indexed. The arm 300 is clamped to an end of rod 303 which is pivotally attached to arm 304 through cranks 305 and 30G. Rod 303 engages crank 305 through pin 331 and engages crank 308 through pin 308 and the collar 30S clamped to said rod. The cranks 305 and 303 are attached to arm 304 by ball bearings on screws 3|0 and 3|| respectively. After the turret has come to rest, the fingers 30| and 302 are made to move outwardly therefrom and since they engage blocks 3I2 on the respective pairs of outer jaws cause the jaws to recede from the middle jaws. lThe turret jaw assembly turns about pin 265. The operation of the receding mechanism is brought about by the turning of crank 3|3 which is clamped onto the cylindrical portion of crank 30S and which is engaged by a rod 3|4 operated by mechanism not shown. Arm 304 is mounted in a bracket H5 (Fig. 2) extending from rod 43.

The next turret index places the even 1 head in a position at which another opera takes place but another index occurs before the odd head rests in a similar position. Positions 1 and I0 are rest positions whereas positions 8 and 3 are operating positions at which the middle jaws of the even and odd heads are provided with the middle section of the leading-in manufactured. The wire is supplied to the chine in continuous strands on a pair ef mounted side by side and feeding thrci" cate mechanisms. One supply spool in Fig. 1 and the wire therefrom passes under sheave 3|1, over sheave 3|8 and through straighteners 3|9 and 320 to the feeding mechanism. Both spools are mounted on pin 32| between sections of bracket 322 and are revolved against the friction produced by fabric bands 323 rubbing thereagainst. The bands are attached to arm 324 extending from bracket 322 and are pulled against the spool by separate weights 325 which are hooked to the lower end thereof. As shown in Fig. 2, bracket 322 is mounted on rods 50 and 5I. Sheaves 3|8 are mounted on pin 326 in bracket 322 and sheaves 3|1 are each mounted on a pin 321 in an arm 328 extending from a collar rotatably mounted on pin 326. Tension is kept in the wires by sheaves 3|1 which are pulled out of the direct path of the wire by springs 328 located between arms 323 and bracket 322. The wire straighteners 3| 8 and 320 operate in planes at right angles to each other and are of the customary design having rollers alternately spaced on either side of the wire.

Both wires are fed by the feeding mechanism shown in Figs. l, and 16 which provides sheaves 330 and 33| about which the wires are wound for advancing the wire. Each incoming wire passes over tube 332 which is partially cut away to provide clearness therefor, between guide rollers 333 and 334 and then to the feeding sheaves. Rollers 333 and 334 are mounted on screws in the bracket 336 extending from housing 331 through which the shaft 338 connecting sheaves 330 and 33| is mounted on bearings therein. The housing 331 is attached to arm 333, (Fig. 1), extending from a stationary part of the machine. Before passing from the sheaves the wires pass under rollers 340 and 34| which, as shown in Fig. 16, are mounted on either end of a shaft 342. The shaft 342 is mounted on bearings 343 and 344 in carriage 345 which is supported on self-aligning bearing 346 and pin 341. Pin 341 is free to turn block 348 so that the movement allowed by bearing 346 permits equal engagement of rollers 340 and 34| with each of the sheaves. The force of the engagement is provided by spring 343 which is located in an aperture in housing 331 and which butts against screw 350 therein and block 34B. Block 348 moves in ways cut in the plate 35| which is attached to the housing. Both rollers 340-34| and sheaves 330-33| are driven members, the former is driven from the worm gear 352 through gear 353 and the latter is driven from said Worm gear through gear 354. The peripheral speed of the rollers and gears differ as the gearing is designed to drive the rollers faster so the wire on the sheave will be drawn tightly thereabout. This method of operation prevents slack in the wire about the sheaves and provides a very positive feed suitable for use at a high rate of speed. Worm gear 352 is mounted on an end of shaft 355 between collars 35B and 351 and extends through arm 339 to mechanism (not shown) which rotates said arm the required amount in proper time relation to operation of the machine.

When the wire is threaded between the sheaves and rollers, manually operated mechanism is used to lift the rolls from the sheaves and for turning the said sheaves. Eachroll is lifted by a lever 358 which is turned about screw 359 in the housing 331 by the insertion of the thicker portion of cam 360 under an end thereof. In one instance cam 360 is fastened to a thumb wheel 36| which rides on pin 382 extending from the `housing and in the other instance is supported on pin 363 which also supports bearing 346. The wheels tend to remain in one position because of the friction produced by spring 364 which-lies between the wheel and the washer 365 which is either fastened to pin 332 or pin 363. Manual operation of the sheaves is produced through turning of wheel 366 (Fig. 1) which operates shaft 355 through shaft 361 and bevel gears 368 and 369. Knob 310 permits wheel 366 to be turned more easily. On leaving the periphery of the sheaves, each wire passes into a tube 332 supported by bracket 31| extending from housing 331 and hence between the rollers 312, 313 and 314 of the wire straightener and into tube 315. The straightening mechanism takes out the curvature placed in the wire by the feeding sheaves and comprises the stationary rollers 312 and 314 mounted on screws 316 and 311 in tends from rods 50 and 5|.

bracket 31| and the adjustable roller 313 mounted on screw 318 in slide 319 in ways in said bracket.4 Roller 313 is pushed against the wire by rotation of the barrel 380 of the micrometer 38| mounted in bracket 31| which engages the slide through rod 382. 'I'he lwasher assemblies 383 and 384 close off the opening in housing 331 about shaft 342.

Each of the seal wires leaving the feeding mechanisms passes through duplicate cutting mechanisms and the'end of said wires fed therebeyond extends to a position between the jaws of a scraping mechanism. The mechanisms as shown in Fig. 1. lie above the turret and operate both while the turret is indexing and while it is at rest. One of the cutting mechanisms is shown in detail in Fig. 17, whereas the scraping mechanism, which takes care of both seal wires. is shown in Figs. 18 and 19. The scraping mechanism operates during the rotation of the turret at which time the feeding of the wire also takes place. The wire within each cutting mechanism is located within a groove (not shown) in guide block 385 and the longitudinal aperture in die 386 and when fed is pushed out beyond the face of said die. The extending end of the wire is then engaged by one pair of circular knives 381 and 388 which close thereon striking the wire on opposite sides very close (approximately 1.64 inch) to the. end. The knives 381 and 388 are mounted on jaws 389 and 390 respectively which are pivotally mounted on pins 39| and 392 respectively in link 393 and are closed by movement of lever 394. The lever 394 is mounted on pin 395 extending from plate 396 and as turned carries the stud 391 from between the rollers 398 and 399 on pins in the jaws which permits the spring 400 to close them. The spring 400 is partially located within apertures in both the jaws and extends between posts in each. To prevent the jaws from cutting too deeply the closing movement is stopped when the end of screw 40| in jaw 389 strikes jaw 390. The forward ends of the jaws are supported in ways formed by bracket 402 extending from plate 396-and bar 403 which is attached to said bracket. The back ends of the jaws are supported through link 393 whicl'is engaged by pins 404 and 405 of crank 406 and lever 401 respectively which pivot about pins 408 and 409 respectively extending from plate 396. Plate 396 is fastened to bracket 4 |0 which ex- Having gripped the wire, the knives are pulled ofi the end thereof leaving two oppositely disposed areas adjacent to the end scraped clean. The purpose of this operation is to remove a protective coating, usually borax, which is non-conductive, so that connection can be made to the wire for the welding thereof. This operation is brought about by the turning of lever 401 through longitudinal movement of rod 4|| which is produced by the operating mechanism (not shown). The rod lies in passages in bracket 402 and in block 4|2 extending from plate 396 and causes both movements in the jaws. The closing movement is produced through operation of lever 394 which engages through pin 4 I 3 therein collars 4|4 and 4| 5 which are attached to said rod. 'I'he scraping movement is produced through operation of lever 401 4which engages through a pin 4|6 lying between the larger part 4|1 of the rod and collar 4I8 lying against spring 4|9. The spring 4|9 is contracted by the opening movement of the jaws as their forward position is set by the stud 420 which strikes link 393 and, as expanded on the return movement of the rod, permits the jaws to be closed before the scraping is produced. A portion of the operation linkage is shown in this instance in Figs. 1 and 2. The rod 4| is connected to rod 42| which is operated by the turning of lever 422 about a pin of bracket 423 and said lever is operated by rod 424 extending from crank 425. The crank 425 turns pin 46 in spider and the said pin, through crank 421 attached thereto,.is operated by longitudinal motion of rod 428 which connects to the operating mechanism located below the table 36. Means are provided for carrying away the material scraped from the Wire so it does not fall into other portions of the machine. This means consists of a current of air drawn in holes 429 of the knives by the suction in pipe 430 which connects to the ends of the inner knives 388--388. Knives 381-381 have their ends closed oil' forcing the air to pass in the apertures therein, and knives 388-388 make a slip connection with the pipe 430 so the movement of the jaws is not interfered with. Pipe 430 connects through elbow 43| to a passage 432 in bracket 4|0 which leads to a source of the suction of air through passages in rod 50, the spider 55 and pipes (not shown) within housing 39, standard 34 and other parts of the machine.

After the wire scraping operation, the cutting mechanism (Figs. 1 and 17) moves, carrying the wire end protruding therefrom into the middle pair of turret jaws. The position taken by the wire is governed by apparatus associated with the scraping mechanism which comprises the discs 433 and 434 which come into engagement with the middle turret jaws as shown in Fig.. 1 and limit the extent the wire may pass into the jaws. The discs are each mounted on an arm 435 which pivots on pin 436 in yoke 431 which is pivotally mounted on pin 438 in bracket 402. The discs swing into contact with the jaws when rod 4|| completes its full movement to the right as collar 439 thereon no longer holds the arms 435 back through studs 440 and the springs 44| lo'- cated between said arms and bracket 402 are free to swing the arms into position. Yokes 431 are provided so the position of the discs may be ad-v plate 445 is mounted on arm 441 through the yoke 448, which engages the inner end of said plate through pin 449 and is pivotally fastened to said arm through screw 450, and through lever 4 5I which engages the forward end of the plate through pin 452 and is pivctally fastened thereto by screw 453. The end of lever 45| operates in a cutaway portion of the plate 445. The arm 441 is mounted on a stationary part of the machine through yoke 454 which is clamped thereto and through its legs and pins 455 therein engages the legs of yoke 456. Yoke 458 is mounted on the lower end of a rod 451 held by the bracket 458 (Fig. i) which supports similar rods of both the cutting mechanisms and is supported by rods 50 and 5|. The transferring motion of the mechanism carrying the wire into the turret jaws occurs as the assembly swings down through partial rotation about pins 455. Tnis motion is produced by rod 459 which is attached through pin 460 to arm 441 and occurs as said rod is actuated (Fig. l) from mechanism (not shown) through link 46i and rod 462. The depth to which the wire is carried into the jaws is.con trolled by the discs 433 and 434 and by the position of the mounting for link 46|. The mounting comprises link 462 which is fastened to link 46| and to slide 463 and is adjusted by changing the position of said slide in bracket 464 through rotation of the barrel of micrometer 465. The micrometer is attached to bracket 464 which is mounted on rods 50 and 5|. Block 466 holds the slide 483 in the ways of the bracket as it is fastened thereto through a screw 461 extending from said bracket to said block through a slot (not shown) in said slide. After the jaws of the turret head have closed on the wire held by the cutting mechanism, the plate 445 is moved so that the die 386 is carried across the knife 468 cutting the wire. The knife is held in a similarly shaped slot in the cylindrical plug 469 which lies in a hole in arm 441. The knife is held in position by being drawn tightly against the side of the groove in arm i541 in which it is located by the screw 410. The screw lies eccentrically in the end of the plug and engages the arm through the washer located thereabout. The cutting movement is produced by movement of lever 45| which is engaged by the slide block 41| eccentrically located in the end of shaft 412 which is turned from mechanism (not shown) through rod. 413 and arm 414. The use of the side of the knife for cutting' provides certain advantages since the cutting edge rests against the arm when in position and after being sharpened is bound to take exactly the same position. The mechanism is moved closer to the jaws or farther away therefrom by turning cam 415 which is mounted on pin 416 and is turned by manual rotation of block 411 and post 418. The cam 415 engages stud 419 of plate 445 and moves the plate against the pressure of spring 480 which is partially located in an aperture in the plate and which butts against stud 48| and said plate. 'The yoke 454 carries the stud 48|. The adjustment is permitted since yoke 448 is fastened to arm 441 through a bearing 482 about screw-450 which is of the'self-aligning type. Block 483 is fastened to the arm 441 and engages both legs of the yoke 448 so that it may not swing side- -wards. The transverse position of the cutting mechanism with reference to the turret jaws can be adjusted by movement of arm 484 which swings the mechanism about shaft 451. Screws 48B and 481 lying in a lip of bracket 458 and arm 484 respectively are for making this adjustmentand for clamping the mechanism in position.

The turret jaws are again indexed, now carrying the odd and even heads thereof into positions and |2. While in these positions the shorter nickel wires are welded to the middle Dumet wire. The rst step in this operation is the making of electrical connections to the wires in both middle and outside jaws 33 and 42 respectively. The connection is brought about by the connection mechanism in Figs. 20, 2l and 22 which contact'the wire in the middle jaw and by brushes, one of which is shown in Fig. 24, which make contact to the outer jaws. A connection mechanism is provided for each of the heads and it comprises a pair of jaws 490 and 49| which have blocks 492 and 483 thereon for making connection with the wire when the jaws are closed. The blocks engage the cleaned portions on the end of the wire in the middle jaws which is opposite to the end at which the weld is to be made and are connected through iiexible wires (not shown) to the source of the welding electricity. The jaws 490 and 49| are mounted eccentrically on gears 494 and 495 through screws 496 and 491 and on cranks 498 and 499 by screws 500 and 50|. Operation of the jaws is provided by rod 502 which is connected to gear 494 through arm 503 thereof and is operated by mechanism' (not shown). Both the gears 494 and 495 and cranks 498 and 499 are mounted on plate 504, the former through pins 505 and 506 and the latter through yoke 501 which is adjustably mounted in an aperture in said plate and carries a screw 508 extending between legs thereof on which the cranks are pivotally mounted. Plate 504 is pivotally mounted by screw 509 on the end of rod 5|0 extending from the bracket 5H (Fig. 2) which is mounted on rods 52 and 53 and held in correct alignment with the wire by mechanism in bracket 5 2 which is fastened to rod 5|0. The bracket 5|2 is made to hold one position on the rod by dowel pin 5|3 extending therebetween and fixes the position of plate 504 by engaging stud 514 therein as shown in Fig, 22. The stud is engaged by the pins 5|5 and 5|6 which are located in an aperture passing from side to side in bracket 5|2 and are engaged by slugs 5|1 and 5|8 below screws 5|9 and 520, the angularity of the contacting ends of the pins and slugs causing movement of the pins as the screws are turned in or out. The connection mechanism is insulated from the machine by an insulating sleeve and washers (not shown) between rod 5|0 and bracket 5| Electrical connection is made to the outer jaws through the block 52| (Fig. i3) on pin 522 extending from bracket 288 which contacts through the turret rotation with brush 523 (Fig. 23) mounted adjacent to the welding position. The brush 523 is pivotally mounted on a pin 524 in bracket 525 which is carried in an insulating block 526 in collars 521 and 528. The end of the brush is mounted on spring 529 which is -partially' located in an aperture therein and is electrically connected to bracket 525 by the flexible wire 530 soldered to each. The collars 521 and 528 are mounted on housing 38 and correspond to similar ones on housing 39 with a brush thereof indicated in dotted lines in Fig. 1 at an incorrect position. The electrical connection mechanism to both the outer jaw pairs of the odd and even heads is not exactly duplicated as in one instance the brushes 523 are located farther from the side of the turret than in the other and a correspondingly longer pin 522 is provided one pair of jaws so that it engages the said brush. This construction keeps the electrical to make the weld the friction mechanism retarding movement of the jaws is released. The rotation of the turret also causes this action since roller 53| (Fig. 13) on pin 532 extending from lever` 296 engages a cam (not shown) on collar A521. Such a cam 533 is indicated in dotted lines in Fig. 1 at an incorrect position and is mounted on an insulating insert 534 in an arm of said collar. The cam tips the gear 286 out of engagement with gear segment 268 by turning lever 296 against the pressure of spring 298.

'I'he outer pair of jaws are moved so the ends of the Dumet and nickel wire butt against each other making a weld, by the jaw pushing mechanism shown in Figs. 24, 25, and 26. As with all other mechanism operating in connection with the turret heads at these turret positions, duplicated mechanisms are provided for each head. The jaw pushing mechanism, as shown in the drawings, is partly through with its operation cycle and as rst operated brings the head 535 against the block 3|2 of the turret jaws. The head 535 is mounted on rod 536 extending from piston 531 which is located in arm 538 and is supported by said arm through links 539 on either side thereof on pins in the arm and head. The arm 538 is clamped about a stud of connection block 546 which is insulated therefrom by sleeve 54|. The block is pivotally attached to arm 542 and is connected to crank 543 by tube 544. As the plunger is carried into contact with the head, the crank 543 and arm 542 swing about pin 546 and stud 545 respectively extendf ing from arm 541 which is supported by an arm of bracket 548 (Fig. 2) extending from rod 52. Another arm of said bracket holds the similar mechanism located adjacent the other jaw set. Operation of the plunger is produced by cam mechanism (not shown) through rod 549 which is attached to lever 558 which in turn is clamped about a portion of crank 543. Shortly after engaging the jaw, finger 55| is brought down on `the opposite side of block 3|2 of the turret jaws which leaves the block clamped between the plunger and nger making motion of such jaws absolutely dependent on the mechanism. Finger 55| is mounted on the end of arm 552 which is pivotally attached to arm 538 of the plunger and is moved with respect thereto by pin 553 in said arm which engages ways of track 554. The track is mounted on arm 555 which is clamped about a stud (not shown) protruding from hub 556 from which it is insulated by a sleeve 551. As the finger comes into position, the track is lowered by the turning of hub 556 which is produced by arm 558 extending therefrom as the shoe 559 held thereby comes onto the high part of cam 560. The hub is pivoted on pin 56| in lever 562 extending from arm 541 whereas cam 566 is fastened by screws 563 to a portion of crank 543 and the said shoe 559 is pivoted on pin 564, in arm 558. The shoe is kept from turning by the upper end which bears against said arm. As the plunger pushes the outer jaws nearer the middle jaws, pin 553 slides in the ways of track 554 and all mechanism remains in the same relation until the wires held therein are nearly touching. At such time the finger 55| is vraised by the track moving upward corresponding to the downward movement of shoe 559 as it reaches the low part `of cam 568. At this moment lever 565 which is pivotally attached to arm 538 by screw 566 comes in contact with pin 561 in lever 568. The continuing Vmovement of the arm 538 causes the head 538 to move independently thereof as pin 561 causes lever 565 to turn operating piston 531 to which it is connected through pin 569 extending through an aperture in arm 538. This motion brings the ends of the wires held in the jaws together causing the weld to be made and is featured by means for controlling the pressure exerted by the plunger. Pin 561 is attached to arm 568 through washers and a bushing (not shown) which insulates it electrically therefrom and remains stationary until the pull exceeds that produced by springs 516 and 51| which are connected thereto through links 512 and 513. Excessive pull against the pin causes arm 568 to turn about pin 514 in bracket 515 and causes lever 565 to turn so the plunger head remains stationary and the movement of the arm 538 takes up some of the space therebetween. In this way the excessive movement of the plunger occurring before arm 542 strikes stop screw 516 in arm 511 is taken up and is not harmful. The force with which the springs pull on said arm is controlled by knob 518 on which a cord 519 connected to spring 51| is wound and is changed by winding or unwinding cord therefrom. In this way the tension of the springs is changed. Means are provided for indicating the tension by pointer 580 and dial 58|, the former of which is fastened to link 513 through arm 582 and is caused to turn as said arm is turned about pin 583. Bracket 584 supports pin 583, dial 58|, knob 518, bracket 515, arm 511 and is supported by stud 545 and stud 585 extending from arm 541. Having caused the weld, this mechanism is returned to its former position by movement of rod 549 to the left. Arm 568 thenswings back against stop screw 586 in bracket 515 and lever 565 engages pin 581 in bracket 584 which swings it back to its former position, drawing the head 535 against the end of arm 538. As shoe 559 travels back along the face of cam 560 the high part thereof turns the shoe about pin 564 against the pull of spring 588 which returns it to position after said part is passed. The spring lies in an aperture in arm 558 and extends between apin therein and the top end of said shoe. With the return of this mechanism, the return of the Contact making jaws also takes place.

The turret index now taking place moves the turret jaws followed by this description" to positions' I3 and I4 where the copper wires are Welded to the other end of the seal wire (see Figs. 3 and 4) In these positions the two parts of the leading-in wire already completed is connected to the electrical Welding circuit through the outer jaws carrying the nickel wire which engages similar brushes to that shown in lFig. 23 adjacent to these positions. Electrical connection is made to the jaws 4| holding the copper wire through similar mechanism, the brushes 523 thereof being mounted on collars 589 and 596. In addition to these operations the friction mechanism controlling the sideward movement of the jaws is released. As in the other instance, a cam (not shown) similar lto cam 533 engages roller 53| of the jaw through the turret index pulling gear 286 from engagement with gear segment 268. The weld occurs as mechanisms which are duplications 'of that shown in Figs. 24, 25, and 26 used in the former instance pushes the jaws until the Wire ends come together. These mechanisms are mounted on bracket 59| which extends from rod 53.

other operations take place during the lndexing or" the heads until they come into positions 20 and 2l. At these positions the jaws are opened and the leading-in wire is allowed to drop out. The heads then index through positions 22, 23 and 24 and start on another rotation duplieating the operation described.

The electrical circuit used in welding the wires together is shown in Fig. 27 and consists of four duplicate circuits connected to one source of electricity throughwires 592 and 593. Included in these circuits is a switch shown in Figs. 1, 2 and 28 having a disc 594 of insulating material on which four blocks 596 are mounted. As shown on the diagram, the blocks are connected through resistances 591 to one lead from condensers 598. The blocks are mounted in bushings 599 in the disc which is preferably made of Bakelite and which is mounted on tube 600. The whole is supported by the tube which is mounted on ball bearings GBI and 602 in bracket 603 and is rocked a few degrees counter-clockwise and then clockwise with each turret index by lever 504. The lever is actuated by cam mechanism (not shown) operating through rod 505. As the disc 594 is turned counter-clockwise, blocks 596 engage blocks 68S which are each connected through a resistance B01 to line wire 592 thereby charging condensers 598 which are also connected by wire 608 to line wire 593. In this particular instance resistances E07 each comprise four 150 ohm, 150 watt resistances, connected in parallel, resistances 591 each are of 72 ohms, 150 watts, and condensers 598 each consist of fourteen 1 Mid. condensers. As the disc 594 turns clockwise, block 609 is contacted by block 596 which is connected to one section of the leading-in wire. Blocks 605 and 509 are in each case mounted on levers 6I l1 and ASII respectively which are supported on pins SI2 and 6I3 extending from plate 6I4 and have their outer ends connected by springs SI5. Plate 5I4 is made from an insulating material such as Bakelite and springs SI5 are connected to the levers through links GIG also of an insulating material so the levers are entirely insulated from each other. At positions il and I2, as indicated in Figs. 1, 2 and 27, wires Bil and 618 pass from blocks 609 through housing 39, passages (not shown) in spider 55 and rod 52 to the contacting jaws supported thereby. At these same positions wires SIS and 629 passing from the condensers 598 come up through standard 35, pass through housing 38 to the brushes (not shown) mounted adjacent to these positions on collars 521 and 528. At positions I3 and I4 the remaining two of blocks 609 are connected by wires 62| and 622 to the brushes located adjacent to these positions on collars 589 and 590. The condensers are connected by wires 623 and 624 to brushes opposite these positions on collars 521 and 528.

What I claim as new and desire to secure by Letters Patent of the United States is:

1. A machine for welding pairs of wires together in end to end relation comprising a turret, a plurality of pairs of jaws mounted at the periphery thereof., each adapted to hold one of said wires, a ring adjustable by rotation mounted on one face of said turret adjacent the periphery thereof, a plurality of pairs of jaws mounted on said ring, each adapted to hold the other of the wires of a pair spaced from the said first-mentioned wire, means for connecting each. of said wires to a source of electricity and means for moving said pairs of jaws to cause the ends of the wires to meet and so to become welded together. i

2. A machine comprising a rotatable turret, a plurality of pairs of jaws spaced apart equidistantly at the periphery thereof, a plurality of rods each controlling the operation of a pair of said jaws and extending radially toward the center of said turret, a stationary supporting disc located substantially centrally of said turret, a plurality of blocks mounted slidably in said supporting disc and adapted to engage the ends of said rods, means for moving said blocks radially of said turret to actuate said rods and means whereby said parts are caused to operate in proper time relation.

3. A machine for welding together in end to end relation a pair of wires, one of which is coated, comprising a pair of jaws adapted to hold a wire, another pair of jaws mounted adjacent thereto and adapted to hold a wire spaced from the other wire, means for scraping a portion of said coated wire, means for then connecting the wires in an electric circuit, said means engaging the bare portion of the scraped wire, and means or then shifting one pair of jaws so that the ends of the wires meet and are welded together.

4. A machine for welding together in end to end relation a pair of wires, one of which is coated, comprising a pair of jaws adapted to hold a wire, another pair of jaws mounted adjacent thereto and adapted to hold a wire spaced from the other wire, means for scraping a portion of said coated wire comprising a pair of opposed knives, a pair of' jaws on which said knives. are mounted, means for closing ,said pair of jaws causing the knives to engage the wire and means for moving the pairs of jaws so that the knives are pulled off the end of the wire removing the coating therefrom, means for then connecting the wires in an electrical circuit, said means comprising a pair of jaws engaging the bare portion of the scraped wire, and means for then shifting one pair of jaws so that the ends of the wires meet and are welded together.

5. A machine for welding a pair of lengths of wire together in end to end relation comprising a stationary pair of jaws adapted to hold a length of wire, another movable pair of jaws pivotally mounted adjacent thereto adapted to hold the other length of said pair of wires in alignment with the first-mentioned wire, means located adjacent to the pivoted jaws for feeding a length of wire thereinto, mechanism for swinging the pivoted pair of jaws away from the stationary pair of jaws, means for feeding a length of wire into the stationary pair of jaws, means for connecting the wires to a. source of electricity and means for swinging the pair of jaws so that the ends of the wires meet and are welded together.

6. A machine for welding a. pair of lengths of wire together in end to end relation comprising a pair of'movably mounted jaws adapted to hold a length of wire, a pair of stationary jaws mounted adjacent thereto adapted to hold the other length of wire of said pair in alignment with the first-mentioned length, means located adjacent to the movable jaws for feeding a wire, means for cutting a length of wire therefrom, means for transferring said length into the movable pair of jaws, means for moving said pair of jaws away from the stationary pair of jaws, means located adjacent to the stationary pair of jaws for feeding a wire thereinto, means for severing that portion of the wire in said pair of jaws from -said wire, means for connecting a source of electricity to the lengths of wire and means for shifting the movable pair of jaws so that the ends of the wires meet and are welded together.

'7. A machine for welding together in end to end relation a pair of lengths of wire, one of which is coated, comprising a pair of movably mounted jaws adapted to hold a length of wire, a pair of stationary jaws mounted adjacent thereto adapted to hold the other wire length in alignment with the first-mentioned length, means located adjacent to the movable pair of jaws for feeding a wire, means for cutting a length from said wire, means for transferring said length into the movable pair of jaws, means for moving said pair of jaws away from the stationary pair of jaws, means located adjacent to the stationary pair of jaws for feeding a coated wire, means for scraping the' coating from a section of said wire, means for transferring a portion of said wire including the scraped section into the sta.- tionary pair of jaws, means for severing said portion from the said wire, means for connecting the lengths of wire in the pairs of jaws in an electrical circuit, said means comprising a pair of jaws engaging the bare portion of the coated wire in the stationary jaws, and means for shifting the movable pair of jaws so that the ends of the wires meet and are welded together.

8. A machine for welding together in end to end relation three lengths of wire, comprising a stationary middle pair of jaws adapted to hold a length of wire, two movable pairs of outer jaws each of which is located to one side of said rstmentioned jaws and is adapted to hold a length of wire in alignment with a length in the stationary pair of jaws, means located adjacent to said outer pair of jaws for feeding a wire, means for severing a length therefrom, means for transferring said wire length into one of said outer pair of jaws, means for feeding and depositing another length of wire similarly into the other of said outer pairs of jaws, means for moving both outer pairs of jaws away from the stationaryv pair of jaws, means located adjacent to said stationary pair of jaws for feeding a wire, means for transferring' said wire into the middle stationary pair of jaws, means for severing that portion held by said pair of jaws from said wire, means for connecting the length of wire in the stationary pair of jaws in an electrical circuit, means for connecting the length of wire held in one pair of the movable pairs of jaws in said circuit, means for shifting said movable pairs of jaws holding said outer length of wire so that its end engages an end of the wire in the stationary pair of jaws and is welded thereto, and means for making electrical connection and shifting the other outer length into position to cause a welding of its end to that of said middle length.

9. A machine for uniting three lengths of Wire together in end to end relation which comprises a turret mounted on a horizontal axis, a plurality of heads located at the periphery of the turret and comprised of three pairs of jaws, the middle pair of which is mounted on the turret and is adapted to hold the middle length of wire and the other two outer pairs of jaws of which are each mounted pivotally on the turret to one side of the middle pair of jaws and is adapted to hold an end length of wire in alignment with the middle length, wire severing means disposed adjacent to one position of an outer pair of jaws, means for feeding wire' through said severing means, means for supporting that portion of wire advanced beyond the severing means and, after operation of the severing means, for transferring the 'length severed to an outer pair of jaws so that the severed end of said length is closest to the middle pair of jaws, duplicate feeding, severing and transferring means for depositing a length of wire similarly in the other of said outer pairs of jaws, means for temporarily swinging each of the outer pairs of jaws away from the middle pair of jaws, wire severing means disposed adjacent to4 one position of the middle pair of jaws, means for feeding Wire horizontally through said severing means, means for moving said severing means so that the portion of wire protruding therefrom is placed within the middle pair of jaws and for then operating said severing means, means for connecting the middle length of wire in an electrical circuit, means for connecting one of the outer lengths of wire in said circuit, means for swinging the pair of jaws holding said outer length of wire so that its end engages an end of the middle length of wire and is welded thereto and means for making electrical connection and swinging the other outer length into position to cause a welding of its end to that of said middle length.

10. A machine comprising a rotatable turret. a plurality of pairs of jaws located at each of a plurality of positions at the periphery of said turret, a plurality of rods corresponding to said pairs of jaws and each having its outer end adjacent a pair of said jaws, said rods extending radially inward toward the center of said turret, a stationary supporting disc located substantially centrally of said turret, a plurality of blocks radially slidable in said disc, said blocks having transverse channels therein adapted to engage the inner ends of said rods, certain of said blocks having in addition apertures therethrough in alignment with certain of the rods engaged thereby, and means for moving said blocks radially outward whereby the rods engaged by the portions of the said blocks having the channels only therein are moved radially outward to open the pairs of jaws adjacent their outer ends while the rods engaged by the portions of the blocks having in addition the said apertures are not moved by said blocks so that the pairs of jaws adjacent their outer ends remain closed.

11. A machine comprising a rotatable turret, a plurality of pairs of jaws located at each of a plurality of positions at the periphery of said turret, a plurality of rods corresponding to said pairs of jaws .and each having its outer end adjacent a pair of said jaws, said rods extending radially inward toward the center .of said turret, a stationary supporting disc located substantially centrally of said turret, a plurality of blocks radially slidable in said disc, said blocks having transverse channels therein adapted to engage the inner ends of said rods, certain of said blocks having in addition apertures Itherethrough in valignment with certain of the rods engaged thereby, and means for moving said blocks radially outward comprising a collar mounted so as to slide axially of said turret, a plurality of levers pivotally mounted in said turret and each having one end engaging said collar and the other end engaging'an nextension on one of said blocks, and means for moving said collar axially of said turret to cause said levers to be plvoted and move the said blocks radially outward whereby the rods engaged by the portions of said blocks having the channels only therein are moved radially outward to open the pairs of jaws adjacent their cuter ends while the rods engaged by the 

